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Body Armor Manufacturing in the US - Market Research Report (2014-2029)

Vlad Khaustovich Vlad Khaustovich New York, United States Last Updated: July 2024 NAICS OD5952

Revenue

$770.8m

2024

$770.8m

Past 5-Year Growth

Profit

$XXX.Xm

Employees

1,064

Businesses

76

Wages

$XX.Xm

Body Armor Manufacturing in the US industry analysis

The industry has faced volatility, driven partly by fluctuations in military spending as a percentage of GDP. Historically, declines in federal contracts, particularly following the drawdown of US military involvement in Iraq and Afghanistan, have strained industry revenue. The aftermath of the 2008 financial crisis also spurred government efforts to reduce overall spending, impacting defense budgets and strategic priorities. This shift has redirected focus towards addressing non-traditional security threats like cyber warfare, necessitating different defense capabilities and investments. While these changes have negatively affected the industry, stable demand from local law enforcement agencies has provided some stability through regular replacement cycles.
The conflict in Ukraine in early 2022 led to a notable uptick in industry revenue due to heightened demand for body armor exports. This surge was driven by increased international shipments to support Ukrainian forces. The expected increase in the Department of Defense budget for 2024 is poised to elevate demand for body armor, primarily from the Army, even as demand from the Marine Corps is anticipated to decline. As a result, industry revenue is expected to rise 7.4% in 2024. Despite the positive outlook for 2024, industry revenue is projected to decline at a CAGR of 2.6% through 2024, reaching $770.8 million. This decline is mainly attributed to a significant drop in demand experienced in 2020.
Increased defense spending, driven by geopolitical tensions and rising operational costs, will lead to expanded contracts for body armor. While demand is expected to temporarily decrease in 2025, subsequent years will see growth, supported by new Vital Torso Protection and Army production contracts. However, the industry's growth may be tempered by a slower rate compared to overall defense spending due to strategic shifts towards major power competition and emerging technologies, potentially impacting the body armor sector despite ongoing advancements in lighter and stronger materials. Overall, industry revenue is projected to grow at a CAGR of 0.2%, reaching $780.4 million by 2029.

Trends and Insights

  • Military spending as a percentage of GDP has historically declined, impacting industry revenue. The reduction in US military involvement in Iraq and Afghanistan and the financial crisis of 2008 forced defense budget cuts.
  • Soft body armor remains in high demand among law enforcement for its handgun protection and discreet wearability. These armor characteristics enable officers to undertake urban patrols and maintain low profiles during public interactions.
  • Manufacturers crowd near major military bases. Companies near military facilities can develop relationships with buyers and test products.
  • Quality is critical to success. The primary function of body armor is to protect the wearer from ballistic threats, stab wounds, or other forms of attack. Inferior quality can result in equipment failure, potentially leading to injury or death.

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Industry Statistics and Trends

Market size and recent performance (2014-2029)

Industry revenue has declined at a CAGR of 2.6 % over the past five years, to reach an estimated $770.8m in 2024.

Trends and Insights

The military spending declined as a percentage of GDP historically, hurting industry revenue

  • The body armor industry has experienced significant volatility historically, driven in part by a sharp decline in federal contracts in the 2000s and early 2010s. This decline was influenced by a reduction in the share of the US GDP allocated to military spending.
  • Additional trends and insights available with purchase
Body Armor Manufacturing in the US
Revenue (2014-2029)
IBISWorld Logo Source: IBISWorld

Industry outlook (2024-2029)

Market size is projected to grow over the next five years.

Trends and Insights

Growth in defense spending will lead to additional contracts for body armor

  • The Department of Defense’s budget is projected to increase through 2030, benefiting the industry. Growth in the defense budget is expected to be driven by a combination of factors, including geopolitical tensions and growth in maintenance and operation costs.

Biggest companies in the Body Armor Manufacturing in the US

Company
Market Share (%)
2024
Revenue ($m)
2024
Profit ($m)
2024
Profit Margin (%)
2024
Ceradyne Inc.
70.3
10.3
14.7
Point Blank Enterprises Inc.
62.4
4.9
7.8
Safariland, Llc
43.4
3.4
7.8

To view the market share and analysis for all 3 top companies in this industry, view purchase options.

Products & Services Segmentation

Body Armor Manufacturing in the US
Products & Services
IBISWorld Logo Source: IBISWorld

Industry revenue is measured across several distinct product and services lines, including Soft body armor, Hard body armor and Other products. Soft body armor is the largest segment of the Body Armor Manufacturing in the US.

Trends and Insights

Soft body armor is in high demand from law enforecement officers

  • Soft body armor consists of flexible panels made from ballistic materials, designed specifically for prolonged wear while offering protection against handguns. The core of the soft body armor is a ballistic panel that utilizes several polymers known for their strength and flexibility.
  • More insights available in the full report

Table of Contents

About this industry

Industry definition

This industry manufactures a variety of body armor (personal armor) for use in law enforcement and military operations. Products include tactical body armor, concealable armor, plates, shields, helmets and padding.

What's included in this industry?

Manufacturing soft body armorManufacturing hard body armorManufacturing shields and protective equipmentManufacturing armored headwear

Companies

Ceradyne Inc.Point Blank Enterprises Inc.Safariland, Llc

Purchase this report to view all 3 major companies in this industry.

Related Terms

IMPROVISED EXPLOSIVE DEVICE (IED)IMPROVED MODULAR TACTICAL VESTLIQUID ARMOR

Industry Code

NAICS 2017

NAICS 33699 - Body Armor Manufacturing in the US

Performance

Get an indication of the industry's health through historical, current and forward-looking trends in the performance indicators that make or break businesses.

Analyst insights

Military spending as a percentage of GDP has historically declined, impacting industry revenue. The reduction in US military involvement in Iraq and Afghanistan and the finan...

In this chapter (4)

  • Current Performance
  • Outlook
  • Volatility
  • Life Cycle

Key metrics

  • Annual Revenue, Recent Growth, Forecast, Revenue Volatility
  • Number of Employees, Recent Growth, Forecast, Employees per Business, Revenue per Employee
  • Number of Businesses, Recent Growth, Forecast, Employees per Business, Revenue per Business
  • Total Profit, Profit Margin, Profit per Business

Charts

  • Revenue, including historical (2014-2023) and forecast (2024-2029)
  • Employees, including historical (2014-2023) and forecast (2024-2029)
  • Businesses, including historical (2014-2023) and forecast (2024-2029)
  • Profit, including historical (2014-2024)
  • Industry Volatility vs. Revenue Growth
  • Industry Life Cycle

Detailed analysis

  • Trends in supply, demand and current events that are driving current industry performance
  • Expected trends, economic factors and ongoing events that drive the industry's outlook
  • Key success factors for businesses to overcome volatility
  • How contribution to GDP, industry saturation, innovation, consolidation, and technology and systems influence the industry's life cycle phase.

Products and Markets

Learn about an industry's products and services, markets and trends in international trade.

Analyst insight

Soft body armor remains in high demand among law enforcement for its handgun protection and discreet wearability. These armor characteristics enable officers to undertake urb...

In this chapter

  • Products & Services
  • Major Markets
  • International Trade

Key metrics

  • Largest market segment and value in 2024
  • Product innovation level
  • Total imports, level and trend
  • Total exports, level and trend
  • Trade Balance

Charts

  • Products & services segmentation in 2024
  • Major market segmentation in 2024
  • International trade, including imports by country and exports by country

Detailed analysis

  • Trends impacting the recent performance of the industry's various segments
  • Innovations in the industry's product or service offering, specialization or delivery method
  • Key factors that successful businesses consider in their offerings
  • Buying segments and key trends influencing demand for industry products and services
  • Recent trends in import and export volumes, country of origin or destination, and expected future trends

Geographic Breakdown

Discover where business activity is most concentrated in an industry and the factors driving these trends to find opportunities and conduct regional benchmarking.

Analyst insights

Manufacturers crowd near major military bases. Companies near military facilities can develop relationships with buyers and test products.

In this chapter (1)

  • Business Locations

Charts

  • Share of revenue, establishment, wages and employment in each state
  • Share of population compared to establishments in each region in 2024

Tables

  • Number and share of establishments in each state in 2024
  • Number and share of revenue each state accounts for in 2024
  • Number and share of wages each state accounts for in 2024
  • Number and share of employees in each state in 2024

Detailed analysis

  • Geographic spread of the industry across North America, and trends associated with changes in the business landscape
  • Key success factors for businesses to use location to their advantage

Competitive Forces

Get data and insights on what's driving competition in an industry and the challenges industry operators and new entrants may face, with analysis built around Porter's Five Forces framework.

Analyst insights

Quality is critical to success. The primary function of body armor is to protect the wearer from ballistic threats, stab wounds, or other forms of attack. Inferior quality ca...

In this chapter (4)

  • Concentration
  • Barriers to Entry
  • Substitutes
  • Buyer & Supplier Analysis

Key metrics

  • Industry concentration level
  • Industry competition level and trend
  • Barriers to entry level and trend
  • Substitutes level and trend
  • Buyer power level and trend
  • Supplier power level and trend

Charts

  • Market share concentration among the top 4 suppliers from 2019-2024
  • Supply chain including upstream supplying industries and downstream buying industries, flow chart

Detailed analysis

  • Factors impacting the industry’s level of concentration, such as business distribution, new entrants, or merger and acquisition activity.
  • Key success factors for businesses to manage the competitive environment of the industry.
  • Challenges that potential industry entrants face such as legal, start-up costs, differentiation, labor/capital intensity and capital expenses.
  • Key success factors for potential entrants to overcome barriers to entry.
  • Competitive threats from potential substitutes for the industry’s own products and services.
  • Key success factors for how successful businesses can compete with substitutes.
  • Advantages that buyers have to keep favorable purchasing conditions.
  • Advantages that suppliers have to maintain favorable selling conditions.
  • Key success factors for how businesses can navigate buyer and supplier power.

Companies

Learn about the performance of the top companies in the industry.

Analyst insights

DuPont and Point Blank Enterprises are teaming up to launch Kevlar EXO body armor. It provides lightweight, flexible protection exceeding new NIJ standards, enhancing officer...

In this chapter

  • Market Share Concentration
  • Companies
  • Company Spotlights

Charts

  • Industry market share by company in 2020 through 2024
  • Major companies in the industry, including market share, revenue, profit and profit margin in 2024
  • Overview of Ceradyne Inc.'s performance by revenue, market share and profit margin from 2018 through 2024
  • Overview of Point Blank Enterprises Inc.'s performance by revenue, market share and profit margin from 2018 through 2024
  • Overview of Safariland, Llc's performance by revenue, market share and profit margin from 2018 through 2024

Detailed analysis

  • Description and key data for Ceradyne Inc., and factors influencing its performance in the industry
  • Description and key data for Point Blank Enterprises Inc., and factors influencing its performance in the industry
  • Description and key data for Safariland, Llc, and factors influencing its performance in the industry

External Environment

Understand the demographic, economic and regulatory factors that shape how businesses in an industry perform.   

Analyst insights

The industry faces heavy regulation. Body armor must meet strict federal requirements to sell to government buyers. Also, manufacturers require licensing to sell and export c...

In this chapter

  • External Drivers
  • Regulation & Policy
  • Assistance

Key metrics

  • Regulation & policy level and trend
  • Assistance level and trend

Charts

  • Regulation & Policy historical data and forecast (2014-2029) 
  • Assistance historical data and forecast (2014-2029) 

Detailed analysis

  • Demographic and macroeconomic factors influencing the industry, including Regulation & Policy and Assistance
  • Major types of regulations, regulatory bodies, industry standards or specific regulations impacting requirements for industry operators
  • Key governmental and non-governmental groups or policies that may provide some relief for industry operators.

Financial Benchmarks

View average costs for industry operators and compare financial data against an industry's financial benchmarks over time. 

Analyst insights

Profit margins in the industry are closely tied to the cost of materials and production efficiencies. Raw materials like Kevlar and Dyneema, vital for high-strength fibers, c...

In this chapter

  • Cost Structure
  • Financial Ratios
  • Key Ratios

Key metrics

  • Profit margin, and how it compares to the sector-wide margin
  • Average wages, and how it compares to the sector-wide average wage
  • Largest cost component as a percentage of revenue
  • Industry average ratios for days' receivables, industry coverage and debt-to-net-worth ratio

Charts

  • Average industry operating costs as a share of revenue, including purchases, wages, depreciation, utilities, rent, other costs and profit in 2024
  • Average sector operating costs as a share of revenue, including purchases, wages, depreciation, utilities, rent, other costs and profit in 2024
  • Investment vs. share of economy

Data tables

  • Industry Multiples (2017-2022)
  • Industry Tax Structure (2017-2022)
  • Income Statement (2017-2022)
  • Balance Sheet (2017-2022)
  • Liquidity Ratios (2017-2022)
  • Coverage Ratios (2017-2022)
  • Leverage Ratios  (2017-2022)
  • Operating Ratios (2017-2022)
  • Cash Flow & Debt Service Ratios (2014-2029)
  • Revenue per Employee (2014-2029)
  • Revenue per Enterprise (2014-2029)
  • Employees per Establishment (2014-2029)
  • Employees per Enterprise (2014-2029)
  • Average Wage (2014-2029)
  • Wages/Revenue (2014-2029)
  • Establishments per Enterprise (2014-2029)
  • IVA/Revenue (2014-2029)
  • Imports/Demand (2014-2029)
  • Exports/Revenue (2014-2029)

Detailed analysis

  • Trends in the cost component for industry operators and their impact on industry costs and profitability 

Key Statistics

Industry Data

Data Tables

Including values and annual change:

  • Revenue (2014-2029)
  • IVA (2014-2029)
  • Establishments (2014-2029)
  • Enterprises (2014-2029)
  • Employment (2014-2029)
  • Exports (2014-2029)
  • Imports (2014-2029)
  • Wages (2014-2029)

Top Questions Answered

Unlock comprehensive answers and precise data upon purchase. View purchase options.

What is the market size of the Body Armor Manufacturing in the US industry in United States in 2024?

The market size of the Body Armor Manufacturing in the US industry in United States is $770.8m in 2024.

How many businesses are there in the Body Armor Manufacturing in the US industry in 2024?

There are 76 businesses in the Body Armor Manufacturing in the US industry in United States, which has declined at a CAGR of 2.7 % between 2019 and 2024.

Has the Body Armor Manufacturing in the US industry in United States grown or declined over the past 5 years?

The market size of the Body Armor Manufacturing in the US industry in United States has been declining at a CAGR of 2.6 % between 2019 and 2024.

What is the forecast growth of the Body Armor Manufacturing in the US industry in United States over the next 5 years?

Over the next five years, the Body Armor Manufacturing in the US industry in United States is expected to grow.

What are the biggest companies in the Body Armor Manufacturing in the US market in United States?

The biggest companies operating in the Body Armor Manufacturing market in United States are Ceradyne Inc., Point Blank Enterprises Inc. and Safariland, Llc

What does the Body Armor Manufacturing in the US in United States include?

Manufacturing soft body armor and Manufacturing hard body armor are part of the Body Armor Manufacturing in the US industry.

Which companies have the highest market share in the Body Armor Manufacturing in the US in United States?

The company holding the most market share in United States is Ceradyne Inc..

How competitive is the Body Armor Manufacturing in the US industry in United States?

The level of competition is moderate and steady in the Body Armor Manufacturing in the US industry in United States.

Related Industries

Widen your competitive advantage with related industries

Competitors

  • Tactical & Service Clothing Manufacturing in the US

Complementors

  • Textile Mills in the US
  • Guns & Ammunition Manufacturing in the US
  • Tank & Armored Vehicle Manufacturing in the US
  • Security Services in the US

International industries

  • Global Apparel Manufacturing
  • Weapon & Ammunition Manufacturing in the UK

View all industries in United States

Methodology

How are IBISWorld reports created?

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Our analysts start with official, verified and publicly available sources of data to build the most accurate picture of each industry. Analysts then leverage their expertise and knowledge of the local markets to synthesize trends into digestible content for IBISWorld readers. Finally, each report is reviewed by one of IBISWorld’s editors, who provide quality assurance to ensure accuracy and readability.

IBISWorld relies on human-verified data and human-written analysis to compile each standard industry report. We do not use generative AI tools to write insights, although members can choose to leverage AI-based tools within the platform to generate additional analysis formats.

What data sources do IBISWorld analysts use?

Each industry report incorporates data and research from government databases, industry-specific sources, industry contacts, and our own proprietary database of statistics and analysis to provide balanced, independent and accurate insights.

Key data sources in the US include: 

  • US Census Bureau
  • US Bureau of Labor Statistics
  • US International Trade Commission

Analysts also use industry specific sources to complement catch-all sources, although their perspective may focus on a particular organization or representative body, rather than a clear overview of all industry operations. However, when balanced against other perspectives, industry-specific sources provide insights into industry trends.

These sources include:

  • Industry and trade associations
  • Industry federations or regulators
  • Major industry players annual or quarterly filings

Finally, IBISWorld’s global data scientists maintain a proprietary database of macroeconomic and demand drivers, which our analysts use to help inform industry data and trends. They also maintain a database of statistics and analysis on thousands of industries, which has been built over our more than 50-year history and offers comprehensive insights into long-term trends.

How does IBISWorld forecast its data?

IBISWorld’s analysts and data scientists use the sources above to create forecasts for our proprietary datasets and industry statistics. Depending on the dataset, they may use regression analysis, multivariate analysis, time-series analysis or exponential smoothing techniques to project future data for the industry or driver. Additionally, analysts will leverage their local knowledge of industry operating and regulatory conditions to impart their best judgment on the forecast model.

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