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Plastic Foam Product Manufacturing in Australia - Market Research Report (2013-2028)

Misaki Iishi Misaki Iishi Melbourne, Australia Last Updated: December 2023 ANZSIC C1913

Revenue

$437.3m

2023-24

$437.3m

Past 5-Year Growth

Profit

$XX.Xm

Employees

1,178

Businesses

95

Wages

$XX.Xm

Plastic Foam Product Manufacturing in Australia industry analysis

Plastic foam product manufacturers have endured a challenging business environment. Notably, COVID-19 pandemic-related issues, including supply chain disruptions and labour shortages, have significantly lowered demand from the construction and automobile sectors, raising revenue volatility. Despite a turbulent economy, furniture manufacturers’ demand was buoyant over the three years through 2021-22, thanks to a lockdown-induced boom in the furniture market. Concurrently, increased costs due to rising energy prices and global inflation squeezed plastic foam product manufacturers’ profit margins. Industry revenue has declined at an annualised 7.4% over the past five years, with an anticipated 4.6% fall in 2023-24, to $437.3 million.

Trends and Insights

  • A turbulent economy has diminished plastic foam product manufacturers’ performance. Global economic disruptions stemming from the COVID-19 pandemic have reduced demand from the construction and manufacturing sectors.
  • Recovering demand in the manufacturing and construction sectors has favoured revenue growth for polyurethane and extruded polystyrene products. With the products' diverse characteristics, there has been stable demand for polyurethane and extruded polystyrene from the manufacturing and construction sectors.
  • New South Wales, Victoria, and Queensland are home to most plastic product manufacturers. These three states hold a substantial share of the industry’s enterprises, indicating that manufacturers’ business activities are concentrated in the most populated states.
  • Plastic is a versatile, cost-effective material that generates stable demand despite growing environmental concerns. Polyurethane and polystyrene are commonly used in construction and other applications that don’t allow for substitution.

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  • Critical performance data and rankings
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Industry Statistics and Trends

Market size and recent performance (2013-2028)

Industry revenue has declined at a CAGR of 7.4 % over the past five years, to reach an estimated $437.3m in 2023.

Trends and Insights

Weaker demand from the construction sector adversely impacted manufacturers

  • The construction sector is a significant market for expanded polyurethane and extruded polyurethane for insulation in residential, commercial and industrial buildings.
  • Additional trends and insights available with purchase
Plastic Foam Product Manufacturing in Australia
Revenue (2013-2028)
IBISWorld Logo Source: IBISWorld

Industry outlook (2024-2029)

Market size is projected to decline over the next five years.

Trends and Insights

Improving activity in downstream markets will positively impact manufacturers

  • Demand from the construction sector and furniture manufacturers is set to recover as growing economic activity in these markets encourages purchases of plastic foam products.

Biggest companies in the Plastic Foam Product Manufacturing in Australia

Company
Market Share (%)
2024
Revenue ($m)
2024
Joyce Foam
81.6
Sleepyhead
75.7
Huntsman Chemical Australia
51.7

To view the market share and analysis for all 5 top companies in this industry, view purchase options.

Products & Services Segmentation

Plastic Foam Product Manufacturing in Australia
Products & Services
IBISWorld Logo Source: IBISWorld

Industry revenue is measured across several distinct product and services lines, including Expanded polystyrene, Polyurethane and Extruded polystyrene. Expanded polystyrene is the largest segment of the Plastic Foam Product Manufacturing in Australia.

Trends and Insights

Higher demand from the manufacturing sector has strengthened polyurethane foam sales

  • Polyurethane foam has versatile, high-resistance and cost-effective benefits. That’s why the manufacturing and construction sectors highly value polyurethane foam.
  • More insights available in the full report

Table of Contents

About this industry

Industry definition

Plastic foam product manufacturers produce polymer foam products. Manufacturers also produce polymer filler to fill cavities in walls, and as insulation and cushioning materials for swimming pools and spas and for marine flotation.

What's included in this industry?

Expanded polystyrenePolyurethaneExtruded polystyreneDry foamLatex foamMemory foamReticulated foam

Companies

Joyce FoamSleepyheadHuntsman Chemical Australia

Purchase this report to view all 5 major companies in this industry.

Related Terms

POLYURETHANEPOLYSTYRENEPOLYMER

Industry Code

ANZSIC 2006

ANZSIC 1913 - Plastic Foam Product Manufacturing in Australia

Performance

Get an indication of the industry's health through historical, current and forward-looking trends in the performance indicators that make or break businesses.

Analyst insights

A turbulent economy has diminished plastic foam product manufacturers’ performance. Global economic disruptions stemming from the COVID-19 pandemic have reduced demand from t...

In this chapter (4)

  • Current Performance
  • Outlook
  • Volatility
  • Life Cycle

Key metrics

  • Annual Revenue, Recent Growth, Forecast, Revenue Volatility
  • Number of Employees, Recent Growth, Forecast, Employees per Business, Revenue per Employee
  • Number of Businesses, Recent Growth, Forecast, Employees per Business, Revenue per Business
  • Total Profit, Profit Margin, Profit per Business

Charts

  • Revenue, including historical (2013-2022) and forecast (2023-2028)
  • Employees, including historical (2013-2022) and forecast (2023-2028)
  • Businesses, including historical (2013-2022) and forecast (2023-2028)
  • Profit, including historical (2013-2023)
  • Industry Volatility vs. Revenue Growth
  • Industry Life Cycle

Detailed analysis

  • Trends in supply, demand and current events that are driving current industry performance
  • Expected trends, economic factors and ongoing events that drive the industry's outlook
  • Key success factors for businesses to overcome volatility
  • How contribution to GDP, industry saturation, innovation, consolidation, and technology and systems influence the industry's life cycle phase.

Products and Markets

Learn about an industry's products and services, markets and trends in international trade.

Analyst insight

Recovering demand in the manufacturing and construction sectors has favoured revenue growth for polyurethane and extruded polystyrene products. With the products' diverse cha...

In this chapter

  • Products & Services
  • Major Markets

Key metrics

  • Largest market segment and value in 2023
  • Product innovation level

Charts

  • Products & services segmentation in 2023
  • Major market segmentation in 2023

Detailed analysis

  • Trends impacting the recent performance of the industry's various segments
  • Innovations in the industry's product or service offering, specialization or delivery method
  • Key factors that successful businesses consider in their offerings
  • Buying segments and key trends influencing demand for industry products and services

Geographic Breakdown

Discover where business activity is most concentrated in an industry and the factors driving these trends to find opportunities and conduct regional benchmarking.

Analyst insights

New South Wales, Victoria, and Queensland are home to most plastic product manufacturers. These three states hold a substantial share of the industry’s enterprises, indicatin...

In this chapter (1)

  • Business Locations

Charts

  • Share of revenue, establishment, wages and employment in each region
  • Share of population compared to establishments in each region in 2023

Tables

  • Number and share of establishments in each region in 2023
  • Number and share of revenue each region accounts for in 2023
  • Number and share of wages each region accounts for in 2023
  • Number and share of employees in each region in 2023

Detailed analysis

  • Geographic spread of the industry across Asia Pacific, and trends associated with changes in the business landscape
  • Key success factors for businesses to use location to their advantage

Competitive Forces

Get data and insights on what's driving competition in an industry and the challenges industry operators and new entrants may face, with analysis built around Porter's Five Forces framework.

Analyst insights

Plastic is a versatile, cost-effective material that generates stable demand despite growing environmental concerns. Polyurethane and polystyrene are commonly used in constru...

In this chapter (4)

  • Concentration
  • Barriers to Entry
  • Substitutes
  • Buyer & Supplier Analysis

Key metrics

  • Industry concentration level
  • Industry competition level and trend
  • Barriers to entry level and trend
  • Substitutes level and trend
  • Buyer power level and trend
  • Supplier power level and trend

Charts

  • Market share concentration among the top 4 suppliers from 2018-2023
  • Supply chain including upstream supplying industries and downstream buying industries, flow chart

Detailed analysis

  • Factors impacting the industry’s level of concentration, such as business distribution, new entrants, or merger and acquisition activity.
  • Key success factors for businesses to manage the competitive environment of the industry.
  • Challenges that potential industry entrants face such as legal, start-up costs, differentiation, labor/capital intensity and capital expenses.
  • Key success factors for potential entrants to overcome barriers to entry.
  • Competitive threats from potential substitutes for the industry’s own products and services.
  • Key success factors for how successful businesses can compete with substitutes.
  • Advantages that buyers have to keep favorable purchasing conditions.
  • Advantages that suppliers have to maintain favorable selling conditions.
  • Key success factors for how businesses can navigate buyer and supplier power.

Companies

Learn about the performance of the top companies in the industry.

Analyst insights

More prominent manufacturers with diversified products and offerings have been successful. Manufacturers with clients in various sectors, from construction to furniture manuf...

In this chapter

  • Market Share Concentration
  • Companies
  • Company Spotlights

Charts

  • Industry market share by company in 2019 through 2023
  • Major companies in the industry, including market share, revenue, profit and profit margin in 2023
  • Overview of Joyce Foam's performance by revenue, market share and profit margin from 2017 through 2023
  • Overview of Sleepyhead's performance by revenue, market share and profit margin from 2017 through 2023
  • Overview of Huntsman Chemical Australia's performance by revenue, market share and profit margin from 2017 through 2023
  • Overview of revenue, market share and profit margin trend for 2 additional companies

Detailed analysis

  • Description and key data for Joyce Foam, and factors influencing its performance in the industry
  • Description and key data for Sleepyhead, and factors influencing its performance in the industry
  • Description and key data for Huntsman Chemical Australia, and factors influencing its performance in the industry
  • Description, key data and performance trends for 2 additional companies

External Environment

Understand the demographic, economic and regulatory factors that shape how businesses in an industry perform.   

Analyst insights

Manufacturers face moderate regulatory pressures. Current regulations impacting plastic foam product manufacturers relate to environmental protection, and consumer awareness ...

In this chapter

  • External Drivers
  • Regulation & Policy
  • Assistance

Key metrics

  • Regulation & policy level and trend
  • Assistance level and trend

Charts

  • Regulation & Policy historical data and forecast (2013-2028) 
  • Assistance historical data and forecast (2013-2028) 

Detailed analysis

  • Demographic and macroeconomic factors influencing the industry, including Regulation & Policy and Assistance
  • Major types of regulations, regulatory bodies, industry standards or specific regulations impacting requirements for industry operators
  • Key governmental and non-governmental groups or policies that may provide some relief for industry operators.

Financial Benchmarks

View average costs for industry operators and compare financial data against an industry's financial benchmarks over time. 

Analyst insights

Industrywide profit margins have trended downwards due to subdued domestic demand. The COVID-19 pandemic led to supply chain disruptions that severely reduced demand from con...

In this chapter

  • Cost Structure
  • Financial Ratios
  • Key Ratios

Key metrics

  • Profit margin, and how it compares to the sector-wide margin
  • Average wages, and how it compares to the sector-wide average wage
  • Largest cost component as a percentage of revenue
  • Industry average ratios for days' receivables, industry coverage and debt-to-net-worth ratio

Charts

  • Average industry operating costs as a share of revenue, including purchases, wages, depreciation, utilities, rent, other costs and profit in 2023
  • Average sector operating costs as a share of revenue, including purchases, wages, depreciation, utilities, rent, other costs and profit in 2023
  • Investment vs. share of economy

Data tables

  • Cash Flow & Debt Service Ratios (2013-2028)
  • Revenue per Employee (2013-2028)
  • Revenue per Enterprise (2013-2028)
  • Employees per Establishment (2013-2028)
  • Employees per Enterprise (2013-2028)
  • Average Wage (2013-2028)
  • Wages/Revenue (2013-2028)
  • Establishments per Enterprise (2013-2028)
  • IVA/Revenue (2013-2028)
  • Imports/Demand (2013-2028)
  • Exports/Revenue (2013-2028)

Detailed analysis

  • Trends in the cost component for industry operators and their impact on industry costs and profitability 

Key Statistics

Industry Data

Data Tables

Including values and annual change:

  • Revenue (2013-2028)
  • IVA (2013-2028)
  • Establishments (2013-2028)
  • Enterprises (2013-2028)
  • Employment (2013-2028)
  • Exports (2013-2028)
  • Imports (2013-2028)
  • Wages (2013-2028)

Top Questions Answered

Unlock comprehensive answers and precise data upon purchase. View purchase options.

What is the market size of the Plastic Foam Product Manufacturing industry in Australia in 2024?

The market size of the Plastic Foam Product Manufacturing industry in Australia is $437.3m in 2024.

How many businesses are there in the Plastic Foam Product Manufacturing in Australia industry in 2023?

There are 95 businesses in the Plastic Foam Product Manufacturing industry in Australia, which has declined at a CAGR of 4.1 % between 2018 and 2023.

Has the Plastic Foam Product Manufacturing industry in Australia grown or declined over the past 5 years?

The market size of the Plastic Foam Product Manufacturing industry in Australia has been declining at a CAGR of 7.4 % between 2018 and 2023.

What is the forecast growth of the Plastic Foam Product Manufacturing industry in Australia over the next 5 years?

Over the next five years, the Plastic Foam Product Manufacturing industry in Australia is expected to decline.

What are the biggest companies in the Plastic Foam Product Manufacturing market in Australia?

The biggest companies operating in the Plastic Foam Product Manufacturing market in Australia are Joyce Foam, Sleepyhead and Huntsman Chemical Australia

What does the Plastic Foam Product Manufacturing in Australia include?

Expanded polystyrene and Polyurethane are part of the Plastic Foam Product Manufacturing industry.

Which companies have the highest market share in the Plastic Foam Product Manufacturing in Australia?

The company holding the most market share in Australia is Joyce Foam.

How competitive is the Plastic Foam Product Manufacturing industry in Australia?

The level of competition is high and increasing in the Plastic Foam Product Manufacturing industry in Australia.

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Methodology

How are IBISWorld reports created?

IBISWorld has been a leading provider of trusted industry research for over 50 years to the most successful companies worldwide. With offices in Australia, the United States, the United Kingdom, Germany and China, we are proud to have local teams of analysts that conduct research, data analysis and forecasting to produce data-driven industry reports.

Our analysts start with official, verified and publicly available sources of data to build the most accurate picture of each industry. Analysts then leverage their expertise and knowledge of the local markets to synthesize trends into digestible content for IBISWorld readers. Finally, each report is reviewed by one of IBISWorld’s editors, who provide quality assurance to ensure accuracy and readability.

IBISWorld relies on human-verified data and human-written analysis to compile each standard industry report. We do not use generative AI tools to write insights, although members can choose to leverage AI-based tools within the platform to generate additional analysis formats.

What data sources do IBISWorld analysts use?

Each industry report incorporates data and research from government databases, industry-specific sources, industry contacts, and our own proprietary database of statistics and analysis to provide balanced, independent and accurate insights.

Key data sources in Australia include:

  • Australian Bureau of Statistics
  • Australian Taxation Office
  • Australian Securities & Investments Commission

Analysts also use industry specific sources to complement catch-all sources, although their perspective may focus on a particular organization or representative body, rather than a clear overview of all industry operations. However, when balanced against other perspectives, industry-specific sources provide insights into industry trends.

These sources include:

  • Industry and trade associations
  • Industry federations or regulators
  • Major industry players annual or quarterly filings

Finally, IBISWorld’s global data scientists maintain a proprietary database of macroeconomic and demand drivers, which our analysts use to help inform industry data and trends. They also maintain a database of statistics and analysis on thousands of industries, which has been built over our more than 50-year history and offers comprehensive insights into long-term trends.

How does IBISWorld forecast its data?

IBISWorld’s analysts and data scientists use the sources above to create forecasts for our proprietary datasets and industry statistics. Depending on the dataset, they may use regression analysis, multivariate analysis, time-series analysis or exponential smoothing techniques to project future data for the industry or driver. Additionally, analysts will leverage their local knowledge of industry operating and regulatory conditions to impart their best judgment on the forecast model.

IBISWorld prides itself on being a trusted, independent source of data, with over 50 years of experience building and maintaining rich datasets and forecasting tools. We are proud to be the keystone source of industry information for thousands of companies across the world.

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